雙組份打膠機的檢修注意點(diǎn)
雙組份打膠機在行走過(guò)程時(shí)或傳動(dòng)停止時(shí),有玻璃渣出現怎么辦?
What if there is glass slag when the two-component glue applicator is walking or when the transmission stops?
查看膠嘴的護套是否損壞。
First, check whether the sheath of the rubber nozzle is damaged.
解決方法:換護套。
Solution: replace the sheath.
其次檢查鋁槽深度檢測探頭行走時(shí)滑到玻璃。
Secondly, check that the aluminum groove depth detection probe slides to the glass when walking.
解決方法:調節探頭使其在鋁槽的中間行走。
Solution: adjust the probe to walk in the middle of the aluminum groove.
查看擋膠板與刮膠板的前進(jìn)力量是不是太大。
Finally, check whether the forward force of rubber baffle and rubber scraper is too large.
解決方法:調節前進(jìn)氣缸的速度。
Solution: adjust the speed of the forward cylinder.
雙組份打膠機檢修的技術(shù)一般有如下幾種方法:
The maintenance technology of two-component glue applicator generally includes the following methods:
強制修理法:這種方法是針對設備的修理日期、類(lèi)別和內容預先制定具體計劃,并嚴格按計劃進(jìn)行,而不管設備實(shí)際技術(shù)狀況如何。優(yōu)點(diǎn)是便于在修理前作好充分準備,并且能夠較有效地保證中空玻璃加工設備正常運轉。該方法適用于必須嚴格保證運轉的特別重要、復雜的設備,如的玻璃清洗機、雙組份打膠機及自動(dòng)中空玻璃加工流水線(xiàn)上的設備等。
Forced repair method: this method is to make a specific plan in advance for the repair date, category and content of the equipment, and carry out it in strict accordance with the plan, regardless of the actual technical status of the equipment. The utility model has the advantages that it is convenient to make full preparations before repair, and can effectively ensure the normal operation of insulating glass processing equipment. This method is applicable to particularly important and complex equipment that must strictly ensure safe operation, such as high-end glass cleaning machine, two-component gluing machine and equipment on automatic hollow glass processing line.
定期修理法:是據設備實(shí)際使用情況,參考有關(guān)檢修周期,制定設備修理工作的計劃日期和大致的修理工作量。這種方法有利于做好修理前準備工作。
Periodic repair method: according to the actual use of the equipment and referring to the relevant maintenance cycle, formulate the planned date and approximate repair workload of the equipment repair. This method is conducive to making preparations before repair.
檢查后修理法:這種方法事先規定設備的檢查計劃,根據檢查結果和以前的修理資料,確定修理日期和內容。這種方法簡(jiǎn)便易行,但掌握不好就會(huì )影響修理前的準備工作。
Repair after inspection method: this method specifies the inspection plan of the equipment in advance, and determines the repair date and content according to the inspection results and previous repair data. This method is simple and easy, but if it is not mastered well, it will affect the preparation before repair.
部分修理法:其特點(diǎn)是中空玻璃設備各部件不在同一時(shí)間修理,而是按設備獨立部分,按順序分別進(jìn)行修理.每次只修理其中一部分。這種方法的優(yōu)點(diǎn)是,由于修理工作量分散,化整為零,因而可利用節假日或非生產(chǎn)時(shí)間進(jìn)行修理,可增加設備的生產(chǎn)時(shí)間,提高設備的利用率。
Partial repair method: it is characterized in that all parts of insulating glass equipment are not repaired at the same time, but are repaired separately according to the independent parts of the equipment and in sequence. Only one part is repaired each time. The advantage of this method is that because the repair workload is scattered and divided into parts, it can be repaired in holidays or non production time, increase the production time of the equipment and improve the utilization rate of the equipment.
部件修理法:將需修理的中空玻璃設備部件拆下來(lái),換上事先準備好的同樣部件,也就是用簡(jiǎn)單“插入”、“拉出”的方法更換部件。這種方法的優(yōu)點(diǎn)是可節省拆裝時(shí)間,其缺點(diǎn)是需一定數量的備件,占用資金多。
Component repair method: remove the insulating glass equipment components to be repaired and replace them with the same components prepared in advance, that is, replace the components by simple "inserting" and "pulling out". The advantage of this method is that it can save disassembly time, but its disadvantage is that it requires a certain number of spare parts and occupies a lot of money.
同步修理法:指生產(chǎn)過(guò)程中在工藝上相互緊密聯(lián)系的數臺中空玻璃設備,安排在同一時(shí)間內進(jìn)行修理,實(shí)現修理同步化,以減少分散修理所占的停機時(shí)間。
Synchronous repair method: it refers to several insulating glass equipment closely related to each other in the process of production, which are scheduled to be repaired at the same time to realize the synchronization of repair, so as to reduce the downtime occupied by decentralized repair.
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